Machine Vision - Bytronic

Solutions with Vision

Machine Vision

We are experts in vision systems. We don’t just provide the individual items; we build full solutions, designed to meet tailored to your exact requirements and implement the solution for you, so you can be sure that it will work perfectly and be on hand at all times for on-going advice and information.

Bytronic Vision

Inspection

100% Inspection Guaranteed

Protect your brand by preventing substandard or mislabelled products leaving your factory
• Reduce defects
• Increase yield
• Avoid adding value to bad parts

Gauging

Non-contact high accuracy measurement

Verify tolerances on parts, assemblies and product labels with high-accuracy, non-contact measurement
• Automated, documented gauging
• Measurement of fragile items

Identification

99.9% read-rates

Dramatically reduce the impact of no-reads with industry-leading read rates PLUS intelligent realtime
feedback on no-reads
• Avoid costly no-reads
• Reduce rework hours
• See cause of failure

Verification

Optical character verification

Have absolute confidence in the accuracy and readability of your data/lot codes and SKUs with powerful optical character recognition and verification
• Legal compliance
• Safety critical information

Trouble-shooting

Machine diagnostics using high-speed cameras

Review machine jams, crashes and failures frame-by-frame using recording speeds of up to 10,000 fps
• Identify persistent equipment issues
• Determine root cause
• Save engineering time

MACHINE VISION SYSTEMS


TasksBytronic’s self-contained, industrial-grade vision systems combine advanced vision tools with high-speed image acquisition and processing. Their ability to inspect parts, identify defects or guide robots is unparalleled, and it is all contained within a range of compact, durable housing options suitable for a wide range of environments.

Vision Sensors

in-sight2000

Cognex In-Sight 2000

The new In-Sight 2000 solves simple error-proofing applications and sets new standards for value, ease-of-use, and flexibility.

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Smart Cameras

In-ight5000Cognex In-Sight 5000

The unprecedented vision power and unmatched ruggedness of the In-Sight® 5000 Series vision systems, together with Bytronic’s skills and expertise, are helping manufacturers around the world improve productivity, ensure product quality and reduce manufacturing costs. With a wide variety of models on offer, we can help you find the right one for your application.

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in-sight7000Cognex In-Sight 7000

The In-Sight® 7000 series of vision systems features powerful vision tools, autofocus, faster image capture and integrated lighting and lenses. It is capable of powering and controlling a range of external lighting — all in a compact, industrial IP67 package making it ideal for even the harshest, most demanding environments.

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Cognex In-Sight 7000 Gen II

The In-Sight 7000 series vision system represents a breakthrough in flexibility, performance and ease of integration. This powerful vision system performs fast, accurate inspections while its compact footprint easily fits into space-constrained production lines. The unique, modular design is highly field-customizable to your application requirements

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InSight-8000Cognex In-Sight 8000

The smallest self-contained vision systems ever

The In-Sight® Micro 8000 series, a new family of ultra-compact, standalone smart camera vision systems, delivers industry-leading vision tool performance at PC speeds, all in the form factor of a traditional GigE Vision® camera.

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Cognex In-Sight VC200

The In-Sight® VC200 multi smart camera vision system brings the proven reliability and flexibility of standalone In-Sight vision systems to multi camera vision applications. You can easily attach up to four In-Sight cameras to a controller for multi-view inspections in your manufacturing environment. For the first time, you can leverage the power of distributed vision processing with multiple smart cameras for high-performance applications.

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3D Vision

Cognex DS1100 3D Sensor

Tricky inspection applications are often too much for traditional 2D tools. No longer: the Cognex DS1100 3D Sensor makes short work of difficult vision problems, providing real-world calibration in mm.

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Cognex ES-A5000

The Cognex ES-A5000 series area scan 3D camera delivers breakthrough 3D image acquisition for higher throughput and shorter cycle times. High resolution images and industry-leading 3D algorithms support reliable part inspections, pick-and-place applications, and inline metrology more quickly than competitive systems on the market.

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IFM 3D Smart Sensor

IFM’s O3D Smart Sensor is a unique industrial 3D imaging solution that enables automated machines to perceive their environment in 3D, with human-like vision.

The O3D Smart Sensor’s Application Assistant, with its patented 3D chip technology, adds a third dimension of sight to Packaging and Material Handling Machines. The result is unparalleled machine vision and improved efficiency.

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PC Vision

Cognex ViDi Deep Learning

Cognex ViDi Suite is a field-tested, optimized and reliable software solution based on a state-of-the-art set of algorithms in Machine Learning. It allows tackling otherwise impossible to program inspection & classification challenges. This results in a powerful, flexible and straightforward solution for countless challenging machine vision applications.

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Cognex Vision Pro

VisionPro® has been set free. Now you can get the world’s top vision software with its robust tool library—no matter what camera or frame grabber you use—even nontraditional sources such as such as 3D profilers, thermal cameras and X-ray imagers. That means all applications benefit from this broad-based, industrial-grade tool set from Cognex.

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Industrial PCs

Cognex VC5 Vision Controller

The Cognex VC5 Vision Controller provides users a pre-qualified, ready-to-go, Cognex trusted brand vision system to create, deploy, and maintain 3D and 2D multi-camera machine vision applications.

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MXC-6400 SeriesMatrix MXC-6400

The Matrix MXC-6400 series is a line of high-performance fanless embedded computers, integrating 6th generation Intel® Core™ i7/i5/i3 processors and the QM170 chipset for more powerful computing and graphics performance with minimal power consumption.

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BARCODE READERS & AUTO ID

Bardcode ScannerHow do you keep track of the items on your production line? Chances are, you use a barcode, 2D code, RFID or direct part marking (DPM) system. Industrial ID solutions from Bytronic enable clients to keep track of products throughout their manufacturing and usage lifecycle.

Fixed-mount readers

Cognex Dataman 70

DataMan® 70 is a compact fixed-mount barcode reader providing the highest read rates for 1D and 2D label-based barcodes. With advanced image formation and a small footprint, DataMan 70 is the ideal solution for indexed or high-speed manufacturing and logistics applications.

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DM150-260Cognex Dataman 150/260

For 1-D linear barcodes, higher-density 2-D matrix codes, or direct part mark (DPM) codes, the DataMan 150/260 series fixed-mount, image-based ID readers deliver unprecedented performance, flexibility and ease of use.

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dm360Cognex Dataman 360

Cognex describes this little gadget as “a quantum leap forward in barcode reading performance”. We just think it’s brilliant at reading the most awkward DPM (direct part mark) codes, challenging 1D linear barcodes, 2D data matrix codes and indexed or high-speed lines.

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Cognex Dataman 470

DataMan 470 series fixed-mount barcode readers solve complex, high-throughput manufacturing and logistics applications with ease. DataMan 470’s multi-core processing power, imaging technology, high-resolution sensor, advanced decoding algorithms, and simple setup delivers maximum coverage, speed, and ease-of-use.

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dataman503Cognex Dataman 503

If you need to scan a larger area than a normal reader can handle, this is the device for you.

Reference guide (PDF)


5100-Models-1Cognex In-Sight ID readers (5000/7000 Series)

Cognex In-Sight® fixed-mount ID readers provide unmatched code reading performance. These readers integrate lighting, camera, ID software, processor and communications into an industrial-grade design making them the most versatile and rugged fixed-mount readers available today.

Read more about the 7000 series (PDF)


Handheld readers

dm8050Cognex Dataman 8050

DataMan® 8050 series readers are equipped with Cognex’s world-class barcode reading algorithms and designed to withstand harsh factory floor conditions.

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dm8600Cognex Dataman 8600

DataMan® 8600 series image-based ID readers provide the world’s most advanced barcode reading technology for decoding Direct Part Mark (DPM), 2-D and 1-D codes of varying sizes, quality and marking or printing methods.

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Verifiers

Cognex Dataman 8070

The DataMan 8070 series barcode verifier is packed with powerful lighting options, robust grading algorithms, a high-speed processing engine, and a high-resolution camera to capture and grade the most difficult direct part mark (DPM) codes. Combined with simple DataMan Setup Tool software, DataMan 8070 series verifiers deliver detailed, repeatable results.

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Webscan TruCheck Optima

The TruCheck Optima™ from Webscan provides a fully integrated and portableTruMatrix™ imaging head that connects to a PC through the USB port. Simply position the imager over a bar code and press the button. Clear and concise results are displayed instantly. The graphic interface shows operators clearly where potential problems exist.  There is nothing to focus and nothing to align.

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Terminals

Cognex MX-1000 mobile terminal

The MX-1000 is ideal for reading DPM codes on automotive parts and label-based barcodes on packages and equipment..

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THERMAL IMAGING

Infrared thermal imaging camera systems for process control and remote temperature monitoring.

Infrared Thermal Imaging (Uncooled)

A35FLIR A65 / A35 / A15 / A5

The perfect solution for those applications that require the benefits of a thermal image. The FLIR Ax5-Series camera has features and functions that make it the natural choice for anyone who uses PC software to solve problems.

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A6xx

FLIR A315 / A615

The FLIR A315 / A615 is a series of compact and affordable thermal imaging cameras, fully controlled by a PC. Due to their compliance to standards, FLIR A315 / A615 are Plug&Play with third-party Machine Vision software like National instruments, Cognex, Matrox, MVtec and Stemmer Imaging.

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Infrared Thermal Imaging (Cooled)

FLIR A6260

FLIR Systems A6260sc camera sets the standard for Short Wavelength Infrared (SWIR) cameras for science and R&D applications by combining high-speed performance with fully customizable features. Incorporating a proprietary high-resolution detector, the A6250sc camera offers improved sensitivity and linearity across the full dynamic range, making it ideal for radiometry and temperature calibrated applications.

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FLIR A6700

Designed for electronics inspections, medical thermography, manufacturing monitoring, and non-destructive testing, the FLIR A6700sc MWIR camera is ideal for high-speed thermal events and fast-moving targets. Short exposure times allow users to freeze motion and achieve accurate temperature measurements.

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MONITORING & TROUBLESHOOTING

CamcorderCamera systems for capturing machine events for troubleshooting with video playback.

Industrial High-speed Cameras

Hindsight 2020CAM MultiCart

An enterprise-level Hindsight system with support for multiple cameras and the longest recording times. The 2020CAM MultiCart features a stainless-steel movable cart which includes lockable internal storage, wireless capability, and support for up to six MultiCam cameras.

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Hindsight 2020CAM EyeCase

A portable solution in a custom-designed case for quick setup, easy storage, and seamless travel. Designed to be airline carry-on size, the 2020CAM EyeCase offers the power of Hindsight in a complete single-box solution.

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Hindsight 2020CAM MicroCAM

The newest member of the 2020CAM family. The 2020 MicroCAM harnesses the technology of Hindsight into a small but powerful troubleshooting package.

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Low Cost Troubleshooting

CamView

CamView is a rugged, industrial camera that can be used and installed within a machine. It provides powerful insight into your manufacturing performance. In the event of an equipment stoppage, you’ll see exactly what happened as CamView is triggered automatically so it stores footage before and after the event, ready for review by you, your team and your suppliers.

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Temperature Monitoring/Fire Prevention

A310

Fixed-mounted thermal imaging cameras like the FLIR A310 can be installed almost anywhere to monitor your critical equipment and other valuable assets. It will safeguard your plant and measure temperature differences to assess the criticality of a given situation.

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AX8

FLIR AX8 combines thermal imaging with a visual cameras in one small, affordable package for continuous temperature monitoring and alarming. The AX8 helps you guard against unplanned outages, service interruptions, and failure of electrical or mechanical equipment.

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FC-R

The MIO Series Intelligent I/O solutions are designed to turn FLIR thermal imaging cameras into complete remote monitoring systems. Easy to set up and easy to configure, the MIO Series is your remote monitoring solution for process control, condition monitoring, and fire prevention.

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MACHINE VISION SOFTWARE

CD_caseBytronic’s self-contained, industrial-grade vision systems combine advanced vision tools with high-speed image acquisition and processing. Their ability to inspect parts, identify defects or guide robots is unparalleled, and it is all contained within a range of compact, durable housing options suitable for a wide range of environments.

Cognex VisionPro 2D/3D

425915_origVisionPro® has been set free. Now you can get the world’s top vision software with its robust tool library—no matter what camera or frame grabber you use—even nontraditional sources such as such as 3D profilers, thermal cameras and X-ray imagers. That means all applications benefit from this broad-based, industrial-grade tool set from Cognex.

Read more (PDF)


Cognex Designer Vision Software

Cognex-DesignerCognex Designer is an integrated development environment for 2D multi-camera and 3D vision applications. Creating machine vision applications has become increasingly complex over the years, and Cognex Designer provides the tools for breaking down the complexity into manageable tasks in order to complete vision projects successfully in a shorter period of time.

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Cognex In-Sight Explorer Software

firmware-4-7--id--0a-1327419064Ease-of-use is built into the heart of In-Sight vision systems starting with easy to use but powerful vision tools and In-Sight Explorer software interface. A spreadsheet view makes the user experience very simple for maximum control over your optical inspection applications. The In-Sight Explorer software also includes an EasyBuilder® configuration environment for deploying reliable applications quickly, with no programming required.

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MACHINE VISION ENGINEERING SERVICES

At Bytronic, we value long-term customer relationships. We work closely with clients to develop a true business partnership, helping them to achieve their manufacturing goals.

We are not here just to sell you the hardware and software. We work with you right from the start to identify your issues. We offer a complete, end-to-end service using market-leading, robust hardware. We manage the entire project, from problem definition and solution to design and seamless integration into your factory.

Integrating a key component vision system into a new factory build on time and on budget can be challenging, but Bytronic delivered a flawless integrated solution. Through communication, hard work, engineering knowledge and support, Bytronic got the job done!James Lockie, Launch Manager, Comau

Our Approach

6-pack

Bytronic PackCheck

Imagine being certain that every multi-pack you produce is complete and properly wrapped. PackCheck ensures perfect packs, every time, by ensuring no missing products, correctly applied shrink wrap, and tray integrity.

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HotSpot

Bytronic HotSpot

A powerful combination of technologies in a fully integrated quality control system that helps detect hotmelt glue application to ensure integrity of packed boxes.

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Barcode on a pot noodle

Bytronic 360° Barcode Checker

The perfect solution for non-contact barcode reading, verification and validation, without the need for product orientation and therefore perfect for irregularly shaped, cylindrical or polygonal products.

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pygsaVision CheckBox

A system designed to control the quality of your boxes at the end of the production line, checking the number of products before sealing.

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pygsaVision CheckLabel

A system particularly suitable for the quality control of labelling and printing on cylindrical and square bottles with controlled orientation, including bottle check inspection.

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pygsaVision CheckLevel

A system designed to control the filling level of the containers, guaranteeing the correct metered thereof.

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