Machine Vision - Bytronic

Solutions with Vision

Machine Vision

We are experts in vision systems. We don’t just provide the individual items; we build full solutions, designed to meet tailored to your exact requirements and implement the solution for you, so you can be sure that it will work perfectly and be on hand at all times for on-going advice and information.

Bytronic Vision


100% Inspection Guaranteed

Inspection Icon

Protect your brand by preventing substandard or mislabelled products leaving your factory
• Reduce defects
• Increase yield
• Avoid adding value to bad parts


Non-contact high accuracy measurement

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Verify tolerances on parts, assemblies and product labels with high-accuracy, non-contact measurement
• Automated, documented gauging
• Measurement of fragile items


99.9% read-rates

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Dramatically reduce the impact of no-reads with industry-leading read rates PLUS intelligent realtime
feedback on no-reads
• Avoid costly no-reads
• Reduce rework hours
• See cause of failure


Optical character verification

Verification Icon

Have absolute confidence in the accuracy and readability of your data/lot codes and SKUs with powerful optical character recognition and verification
• Legal compliance
• Safety critical information


Machine diagnostics using high-speed cameras

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Review machine jams, crashes and failures frame-by-frame using recording speeds of up to 10,000 fps
• Identify persistent equipment issues
• Determine root cause
• Save engineering time


Bytronic PackCheck

Imagine being certain that every multi-pack you produce is complete and properly wrapped. PackCheck ensures perfect packs, every time, by ensuring no missing products, correctly applied shrink wrap, and tray integrity.

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Bytronic HotSpot

A powerful combination of technologies in a fully integrated quality control system that helps detect hotmelt glue application to ensure integrity of packed boxes.

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Barcode on a pot noodle

Bytronic 360° Barcode Checker

The perfect solution for non-contact barcode reading, verification and validation, without the need for product orientation and therefore perfect for irregularly shaped, cylindrical or polygonal products.

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pygsaVision CheckBox

A system designed to control the quality of your boxes at the end of the production line, checking the number of products before sealing.

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pygsaVision CheckLabel

A system particularly suitable for the quality control of labelling and printing on cylindrical and square bottles with controlled orientation, including bottle check inspection.

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pygsaVision CheckLevel

A system designed to control the filling level of the containers, guaranteeing the correct metered thereof.

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TasksBytronic’s self-contained, industrial-grade vision systems combine advanced vision tools with high-speed image acquisition and processing. Their ability to inspect parts, identify defects or guide robots is unparalleled, and it is all contained within a range of compact, durable housing options suitable for a wide range of environments.

Vision Sensors


Cognex In-Sight 2000

The new In-Sight 2000 solves simple error-proofing applications and sets new standards for value, ease-of-use, and flexibility.

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Smart Cameras

In-ight5000Cognex In-Sight 5000

The unprecedented vision power and unmatched ruggedness of the In-Sight® 5000 Series vision systems, together with Bytronic’s skills and expertise, are helping manufacturers around the world improve productivity, ensure product quality and reduce manufacturing costs. With a wide variety of models on offer, we can help you find the right one for your application.

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in-sight7000Cognex In-Sight 7000

The In-Sight® 7000 series of vision systems features powerful vision tools, autofocus, faster image capture and integrated lighting and lenses. It is capable of powering and controlling a range of external lighting — all in a compact, industrial IP67 package making it ideal for even the harshest, most demanding environments.

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InSight-8000Cognex In-Sight 8000

The smallest self-contained vision systems ever

The In-Sight® Micro 8000 series, a new family of ultra-compact, standalone smart camera vision systems, delivers industry-leading vision tool performance at PC speeds, all in the form factor of a traditional GigE Vision® camera.

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3D Vision

Cognex DS1100 3D Sensor

Tricky inspection applications are often too much for traditional 2D tools. No longer: the Cognex DS1100 3D Sensor makes short work of difficult vision problems, providing real-world calibration in mm.

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Industrial PCs

Cognex VC5 Vision Controller

The Cognex VC5 Vision Controller provides users a pre-qualified, ready-to-go, Cognex trusted brand vision system to create, deploy, and maintain 3D and 2D multi-camera machine vision applications.

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MXC-6400 SeriesMatrix MXC-6400

The Matrix MXC-6400 series is a line of high-performance fanless embedded computers, integrating 6th generation Intel® Core™ i7/i5/i3 processors and the QM170 chipset for more powerful computing and graphics performance with minimal power consumption.

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Bardcode ScannerHow do you keep track of the items on your production line? Chances are, you use a barcode, 2D code, RFID or direct part marking (DPM) system. Industrial ID solutions from Bytronic enable clients to keep track of products throughout their manufacturing and usage lifecycle.

Fixed-mount readers

Cognex Dataman 50/60

If you’re looking for an inexpensive direct replacement for a laser, this is your gadget.

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DM150-260Cognex Dataman 150/260

For 1-D linear barcodes, higher-density 2-D matrix codes, or direct part mark (DPM) codes, the DataMan 150/260 series fixed-mount, image-based ID readers deliver unprecedented performance, flexibility and ease of use.

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dm360Cognex Dataman 360

Cognex describes this little gadget as “a quantum leap forward in barcode reading performance”. We just think it’s brilliant at reading the most awkward DPM (direct part mark) codes, challenging 1D linear barcodes, 2D data matrix codes and indexed or high-speed lines.

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dataman503Cognex Dataman 503

If you need to scan a larger area than a normal reader can handle, this is the device for you.

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5100-Models-1Cognex In-Sight ID readers (5000/7000 Series)

Cognex In-Sight® fixed-mount ID readers provide unmatched code reading performance. These readers integrate lighting, camera, ID software, processor and communications into an industrial-grade design making them the most versatile and rugged fixed-mount readers available today.

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Handheld readers

dm8050Cognex Dataman 8050

DataMan® 8050 series readers are equipped with Cognex’s world-class barcode reading algorithms and designed to withstand harsh factory floor conditions.

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dm8600Cognex Dataman 8600

DataMan® 8600 series image-based ID readers provide the world’s most advanced barcode reading technology for decoding Direct Part Mark (DPM), 2-D and 1-D codes of varying sizes, quality and marking or printing methods.

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Cognex MX-1000 mobile terminal

The MX-1000 is ideal for reading DPM codes on automotive parts and label-based barcodes on packages and equipment..

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Infrared thermal imaging camera systems for process control and remote temperature monitoring.

Infrared Thermal Imaging

A35FLIR A65 / A35 / A15 / A5

The perfect solution for those applications that require the benefits of a thermal image. The FLIR Ax5-Series camera has features and functions that make it the natural choice for anyone who uses PC software to solve problems.

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FLIR AX8 is a thermal sensor with imaging capabilities. Combining thermal and visual cameras in a small, affordable package, the AX8 provides continuous temperature monitoring and alarming capabilities to protect critical electrical and mechanical equipment.

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FLIR A315 / A615

The FLIR A315 / A615 is a series of compact and affordable thermal imaging cameras, fully controlled by a PC. Due to their compliance to standards, FLIR A315 / A615 are Plug&Play with third-party Machine Vision software like National instruments, Cognex, Matrox, MVtec and Stemmer Imaging.

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CamcorderCamera systems for capturing machine events for troubleshooting with video playback.

Industrial High-speed Cameras

131031_6705_HighSpeed_175pxHindsight 2020CAM Solo-Cam

The new In-Sight 2000 solves simple error-proofing applications and sets new standards for value, ease-of-use, and flexibility.

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Monitoring_Tech_NewPanLensHindsight 2020CAM Multi-Cam

The newest edition to the Hindsight product line, the Multi-Cam enables operators to be able to troubleshoot multiple processes simultaneously with up to 6 camera views on one system.

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HD Quality systems

HD quality real-time CCTV system for obtaining low-cost high quality video footage of machine and production line events.

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CD_caseBytronic’s self-contained, industrial-grade vision systems combine advanced vision tools with high-speed image acquisition and processing. Their ability to inspect parts, identify defects or guide robots is unparalleled, and it is all contained within a range of compact, durable housing options suitable for a wide range of environments.

Cognex VisionPro 2D/3D

425915_origVisionPro® has been set free. Now you can get the world’s top vision software with its robust tool library—no matter what camera or frame grabber you use—even nontraditional sources such as such as 3D profilers, thermal cameras and X-ray imagers. That means all applications benefit from this broad-based, industrial-grade tool set from Cognex.

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Cognex Designer Vision Software

Cognex-DesignerCognex Designer is an integrated development environment for 2D multi-camera and 3D vision applications. Creating machine vision applications has become increasingly complex over the years, and Cognex Designer provides the tools for breaking down the complexity into manageable tasks in order to complete vision projects successfully in a shorter period of time.

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Cognex In-Sight Explorer Software

firmware-4-7--id--0a-1327419064Ease-of-use is built into the heart of In-Sight vision systems starting with easy to use but powerful vision tools and In-Sight Explorer software interface. A spreadsheet view makes the user experience very simple for maximum control over your optical inspection applications. The In-Sight Explorer software also includes an EasyBuilder® configuration environment for deploying reliable applications quickly, with no programming required.

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At Bytronic, we value long-term customer relationships. We work closely with clients to develop a true business partnership, helping them to achieve their manufacturing goals.

We are not here just to sell you the hardware and software. We work with you right from the start to identify your issues. We offer a complete, end-to-end service using market-leading, robust hardware. We manage the entire project, from problem definition and solution to design and seamless integration into your factory.

Integrating a key component vision system into a new factory build on time and on budget can be challenging, but Bytronic delivered a flawless integrated solution. Through communication, hard work, engineering knowledge and support, Bytronic got the job done!James Lockie, Launch Manager, Comau

Our Approach

Our Approach